Baking technology confectionery
Ingredients & PROCESSING - recipes & Processing
6.1 Theory of ingredients and processing
Introduction
Most of confectionery products often require special ingredients. In this
chapter the special ingredients for puff pastry, cake and sponges, choux
paste, meringue and short paste will be discussed as well as the processing
methods inclusive baking.
6.1.1
Puff pastry
As
the name implies, the goods produced from this kind of paste should be very
light and flaky, yet there should be shortness about the pastry so that it
eats crisp and is free from toughness or doughtiness. A laminated structure
is build up by rolling and folding, to get alternating layers of dough and
fat.
Several names are used for the same methods and recipes.
A classification can be made according to the:
|
Method used
|
All-in or Dutch method |
|
Recipe used
|
Half
puff pastry (50%) |
|
Products made |
Sweet
puff pastry |
Any recipe or method can be used for any product.
Recipes
The main difference in the recipes is the amount of fat, although a few
adjustments have to be made the different methods.
The following
recipes are commonly used:
|
recipe |
Half puff pastry |
Three quarter |
Full puff pastry |
|
Flour |
100 % |
100 % |
100 % |
Three quarter and half puff pastry are regularly used.
Three quarter puff pastry recipe for the different methods
|
method |
Dutch |
French |
English |
|
Flour |
100 % 50% |
100 % 75 % |
100 % 100 % |
Although the
total fat content is still 75 % a small amount (5%) is taken from
he pastry margarine and added into the dough
(French and English).
The addition
of salt depends on the amount of salt present in the margarine (always
enough) and the product produced (savory).
Sometimes
butter is used in puff pastry, but in general it is to expensive and also
very soft (cooling needed).
Processing
methods
The choice of the processing method depends on the use of equipment, the
amount of puff pastry to be made etc. The Dutch and the French method are
often used in the bakery, the English method is
more for domestic use.
|
Puff pastry, French method |
|
|
RECIPE:
flour 100 % 500 gram |
Remarks
|
|
Working Sequence
|
Notes |
|
Puff pastry, Dutch or Scottish method |
|
|
RECIPE:
flour 100 % 500 gram |
Remarks
|
|
Working Sequence
|
Notes |
|
Puff pastry, English method |
|
|
RECIPE: flour 100 % 500 gram salt 1 % 5 gram margarine 5 % 25 gram water 60 % 300 gram pastry fat 75 % 375 gram A drop of lemon can be used to soften the gluten. |
Remarks
|
|
Working Sequence
|
Notes |
|
Puff pastry, Quick method |
|
|
RECIPE: flour 100 % 500 gramsalt 1 % 5 gram pastry fat 90 % 450 gram water 60 % 300 gram A drop of lemon can be used to soften the gluten. |
Remarks
|
|
Working Sequence
|
Notes |
Ingredients
Flour for puff pastry requires sufficient protein with a high water
absorbing capacity and starch with a high water absorbing capacity.
Fat used in puff pastry has to be;
Tough
High melting point
Long melting trajectory
For puff pastry special pastry margarine has to be used. If unsalted fat or margarine is used 2 % (of the flour weight) salt has t be used.
The origin of
flakiness
During rolling and folding layers of fat are formed separated by thin dough
layers. The better the processing is done the more even the dough structure
will be. During baking fat melts, the moisture evaporates and fills up the
space developed by the melting fat. Protein gelatinizes, the starch absorbs
the water and the definite structure is established. At this stage the
damper is opened. The moisture evaporates and the products become flaky and
crispy.
Effects of
rolling and folding
When one turn is carried out, the fat layer will be too thick. During baking
the fat will melt and appear on the baking tray. He rolling and folding has
to be done several times so the fat layers are thin enough. If the layers
are too thin, the layers will disappear, consequently no flakiness ill
appear in the products.
Making final
products
During pinning out little flour should be used. The dough pinned out in
different directions by turning it 90° will shrink evenly and keep a nice
shape. During the processing of pastry dough the edges have to be wet, but
when too wet the folded dough will not stick together and the filling will
flow out of the product. After making the products some of them have to be
egg washed for a nice gloss. When egg washed for a second time just before
baking a better gloss will appear on the products.
Processing
scrap dough
Scrap dough can be processed in different ways;
Storage
Ready puff pastry dough can be kept in the refrigerator for one or two days,
wrapped a plastic. Ready puff pastry dough can be kept in the refrigerator
for longer periods. The defrosting has to take place in the refrigerator to
reduce condensation on the dough.
The baking
process
The trays are washed with water, greased or baking paper is used. For
products covered with sugar the trays are greased or baking paper is used.
The baking temperature is lower when the products are bigger, have sugar on
top or have a wet filling. So smaller products, with no sugar on top and a
dry filling require a higher baking temperature.
Faults in puff pastry products
|
Faults |
Causes |
| Insufficient oven spring, poor volume |
Ingredients
|
|
|
Processing
|
| Too high a volume |
Ingredients |
|
|
Processing
|
| Misshapen products |
Ingredients |
|
|
Processing
|
| Fat running out |
Ingredients
|
|
|
Processing
|
6.1.2 Short paste
Introduction
As the word implies, this type of pastry, when baked, should be tender and fairly easily broken. When eaten it should “melt in the mouth” suggestion a complete absence of toughness. This is brought about by the balance of ingredients used in the processing method.
There is a big variety of short paste obtained through differences in:
Recipes
- Sweetened
-
Unsweetened
-
Ratio flour, fat and sugar and the usage of a variety of secondary ingredients
Recipes
The basic ingredients for these products are flour, fat and sugar. The other ingredients used are eggs, water, salt, corn flour, flavour, baking powder etc.The average ratio flour, fat and sugar is 3: 2: 1. A biscuit made from this recipe will keep its shape. Sugar and fat make the dough/biscuit flow, flour will prevent the dough from flowing.More fat will increase the crispness, more sugar will give brittleness and colour to the paste.All recipes can be related to the 3:2:1 ratio and give you an indication about the baking and eating qualities.A small amount of baking powder is sometimes used to replace some fat and remain the required properties.|
Grams |
Ingredients |
% of flour |
Parts per 100 |
Lb oz
|
|
|
500 |
flour |
100 |
50 |
|
|
|
400 |
margarine |
80 |
40 |
|
|
|
110 |
sugar |
45 |
11 |
|
|
|
10 |
yolk |
5 |
1 |
|
|
|
Ingredients |
Shortbread |
Fruit pie pastry |
Pinning |
Blocking |
|
bread flour |
- |
- |
50 |
50 |
|
soft flour |
100 |
100 |
50 |
50 |
|
butter/margarine |
60 |
30 |
25 |
50 |
|
white shortening |
- |
30 |
25 |
- |
|
lard |
- |
- |
- |
- |
|
castor sugar |
30 |
15 |
18,.5 |
18.5 |
|
Egg |
As required |
- |
- |
- |
|
milk |
- |
15 |
- |
- |
|
water |
- |
- |
12.5 |
6.25 |
|
salt |
- |
- |
1.25 |
1.25 |
|
baking powder |
- |
1.5 |
1.25 |
- |
|
Total |
200 |
190 |
175 |
170 |
Processing methods
The baking trays have to be very clean and greased with fat.
The baking process
When the products are put into the oven the following processes take place:|
Type of product |
Baking time in minutes |
Pay attention to |
Baking time dependent on |
|
Small biscuits |
7 -15 |
Nice colour=well baked |
Thick biscuit
longer baking time Thin biscuit shorter baking time |
| Pieces of 100 grams or more |
10-60 |
Nice colour=well baked |
Higher
temperature shorter baking time Colder oven longer baking time |
Faults in short and sweet pastry
|
causes |
faults |
Faults in goods made |
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|
jam |
custard |
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|
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Tough pastry |
shrinkage |
Distorted shape |
Poor texture |
Too much oven colour |
Insufficient oven colour |
Pastry too short |
Brown spots on crust |
in tarts boiling over |
in tarts spilling over |
boiling |
spilling over |
breaking through pastry |
breaking through pastry |
|
Insufficient fat/egg/sugar used |
X |
X |
X |
X |
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Use of too strong a flour |
X |
X |
X |
X |
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Poor rolling out technique |
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|
X |
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Insufficient moistening agent used |
X |
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X |
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Excessive moistening agent used |
X |
X |
X |
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Insufficient rest prior to baking |
|
X |
X |
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Insufficient aeration |
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X |
X |
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Excessive aeration |
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X |
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Oven temperature too high |
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X |
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X |
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X |
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Oven temperature too low |
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X |
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Insufficient fat/egg used |
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X |
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excessive fat/egg used |
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X |
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Insufficient sugar used |
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X |
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Excessive sugar |
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X |
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X |
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Seal insufficient dampened |
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Under mixing |
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X |
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Over mixing |
X |
X |
X |
X |
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Undissolved sugar |
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X |
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Jam too thin |
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X |
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Too much filling |
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X |
X |
X |
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Excessive shrinkage of pastry |
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X |
X |
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Poor blocking or thumbing |
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X |
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Pastry too thin |
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X |
6.1.4 Meringue
Introduction
The term meringue covers all forms of beaten egg whites and sugar, almost irrespective of the proportions used, the additions and any combinations. Meringue is used as a filling on its own or in combination as a cover or to produce a range of meringue based goods.Recipes
They can be subdivided under three headings:|
ingredients |
light |
ordinary |
heavy |
| Egg whites |
200 g |
200 g |
200 g |
| Sugar |
500 g |
600 g |
700 g |
The greatest care must be taken to keep all equipment and materials free from
fat (flour too).
No trace of egg yolk should be allowed in the whites. Fat will shorten the
protein strands and prevent the enclosure of air.
| Cold meringue | Boiled or hot meringue |
| Very high volume | Less volume |
| Crispy inside | Tough inside |
| A coarse surface | Very smooth surface |
Ingredients
Processing
|
faults |
causes |
| Cracks in the products |
- Not enough air
in the egg white - Some fat - Too fast addition of anti-curdling sugar - Too much manipulation after whisking |
| Too little volume |
- Not enough air
in the egg white - Some fat - Too fast addition of anti-curdling sugar - Too much sugar - Too much manipulation after whisking |
| Brown colour |
- Too high a
baking temperature - Too much acid - Not very much refined sugar |
6.1. 5 Cake and sponges
Introduction
Several
names are used for the same products or the name cake is often used for
different products.
A
cake is a baked mixture of fat, sugar, eggs and flour, with or without milk,
baking powder, fruits, etc. A good cake should show a multitude of evenly
distributed minute cells without any large holes. It should have good color
and sheen, should eat moist, have a good flavor and the general appearance
should be attractive, with a good eye appeal.
Changes during processing
Cake
batter is an emulsion of the oil-in-water type with air bubbles entrapped in
the fat phase, and the remainder of the ingredients dissolved or dispersed in
the water phase.
Object of mixing
The purpose of batter mixing is:
To disperse all the ingredients as efficiently as possible
To incorporate air into the mix
Incorporation of air
Incorporation of air takes place in two stages:
A period of rapid incorporation in the form of large bubbles
A stabilizing period when the bubbles are reduced in size.
Cake making methods
Sugar batter
The fat and sugar are first creamed during which air is beaten in and held by the fat.
The eggs are beaten in a proportion at a time and more air is incorporated.
Finally the flour is carefully folded in and milk, if any, is added.
Any fruit is added finally.
Remarks
All ingredients should be at room temperature, ingredients straight from the refrigerator are too cold
The addition af eggs has to be stopped because of a curdled batter; to
make the batter smooth again some flour has to be added; from now on each egg addition
is followed by the folding in of flour.
Flour batter
The fat and an equal amount of flour are well beaten together
Any eggs with an equal amount of sugar, are whipped to a half sponge and carefully mixed with the fat/flour mix
Any balance of sugar is dissolved in the milk with the flavor added. Half is added to the mix, to be followed by the balance of flour and the rest of the sugar /milk solution
The baking powder, if any, is sieved with the flour.
Remarks
If no milk is added all the sugar should be mixed with the eggs
All ingredients should be at room temperature, ingredients straight from
the refrigerator are too cold
Recipes
There
are many possibilities in the recipes for cake depending on the sales price,
special purposes etc. Here you see how recipes can be changed starting with the
basic recipe. There are many more possibilities.
|
ingredients |
Expensive recipe |
Basic recipe |
Cheaper recipe |
|||
|
flour |
100 % |
1500 g |
100 % |
1500 g |
100 % |
1500 g |
|
margarine |
100 % |
1500 g |
70 % |
1050 g |
70 % |
1050 g |
|
Sugar |
100 % |
1500 g |
70 % |
1050 g |
70 % |
1050 g |
|
eggs |
100 % |
1500 g |
70 % |
1050 g |
50 % |
750 g |
|
milk |
- |
- |
- |
- |
30 % |
450 g |
|
Baking powder |
- |
- |
1 % |
15 g |
2 % |
30 g |
|
vanilla |
- |
|
- |
|
- |
|
|
egg yellow |
- |
|
- |
|
- |
|
Recipe construction and balance
The basic ingredients in batter type cakes each perform a particular function.
Factors governing cake quality
Correct preparation of hoops and other containers so that adequate protection is given during baking
Careful preparation of all the ingredients prior to mixing, especially with regard to temperature and to fruit, if it is being used.
Careful handling of the batter during scaling and depositing.
Correct baking
| - queen cake | 200° - 220° C |
between 20
- 30 minutes |
| - slab cake (500 g) | 160° - 180° C |
between 50
- 60 minutes |
| - wedding cake(3000 g) | 160° - 170° C |
between 150
- 180minutes |
Cake
faults 1
|
CAUSES |
FAULTS |
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Sponge
Processing
method